Category Archives: Costumes

Halloween Project Archives

Array of Halloween Projects

Halloween is one of our favorite holidays, and our collection of Halloween projects continues to grow. Every fall we update it to include our latest projects for the season. In the list … we’ve organized dozens of our Halloween projects into categories: costumespumpkinsdecor and food.

Head over to the Halloween Project Archives for the full list of projects.

Lego Space Flight Jacket – 1 Year Later

CLS Flight Jacket 15

Last January, I wrote about how to make your own traditional painted-leather “bomber” jacket, in a tutorial about how I made my Classic Lego Space Flight Jacket. Since then, several people have asked us for a future update post, to see how well it has aged after a year. And so, here we are. After a year of regular use, how well are those nifty flexible leather paints holding up?

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Robot heart

For Halloween this year, I went as a robot, wearing a silver dress with a slowly pulsing LED heart glowing visibly under the fabric.


The LED is a one watt white LED, which we’re running at about 50 mA. It has a wide viewing angle, and the star-shaped mount lies conveniently flat. The LED is wired up to the PCB with a pair of twisted magnet wires. Magnet wire is flexible and thin, which makes it hardly noticeable under clothing. It is controlled by ATtiny2313 (running the code from our Mac sleep light pumpkin project) and powered by three AAA batteries. The PCB corners were rounded off so it wouldn’t be stabby.


The dress was fully lined, which made it very convenient for mounting electronics. I pinned a makeshift pocket onto the liner, and tucked the battery holder and PCB in the pocket. I could feel the battery holder switch and turn it on and off through the fabric.


The LED was taped to the dress liner with medical tape to hold it in place. An extra piece or two of tape held the wires to make sure there was appropriate slack for movement. (A note on tape: use the good stuff. The cheap paper tape in the off-brand first aid kit only stuck to itself and the magnet wire. 3M plastic medical tape worked great and came off easily.) This makes it easy to disassemble after Halloween.

LED heart

You can find more costume projects in our Halloween Project Archive.

Cool Wearable Electronics


Mascot costumes are often hot and sweaty, and mascots are expected to enthusiastically energize their teams. At FIRST robotics competitions, there are also traditions of dance parties during delays caused by technical difficulties, leading to even more activity in a warm, heavy costume than would normally be expected.


Cardinalbotics, an FRC team from San Francisco, made a mascot costume using an application of wearable electronics I had not considered before: cooling fans. The cardinal head was made of fabric sewn over shaped foam, with fans on the sides to keep everything cool inside.


The fans were wired up to an on/off switch and adjustment pot which were hidden in a velcro compartment in the back of the head.

The Classic Lego Space Flight Jacket

CLS Flight Jacket 15

Here’s a little project that we’ve been working towards for a long time: a custom-painted leather flight jacket (“bomber jacket”) featuring the “Classic Lego Space” logo.  (Yes, I totally spent years serving in the Lego space corps!)  And, if you’ve ever wanted to make your own painted leather jacket — whatever the theme — here’s how to do it.

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