Code for the project is here.
Congratulations to our friend RobotGrrl, who took home a gold medal in the Best of Show category.
I got the @EMSL Meggy Jr RGB working with the @MakerSylvia WaterColorBot. My code is here. https://github.com/docprofsky/meggyjr-cncserver.
The output looks great, too. Thanks for sharing your code, Schuyler!
He even posted sample output: paperboard marked with the word “Laser(s)”. This isn’t the first WaterColorBot laser mod we’ve seen, but it’s the first with demonstrated output!
The Hill Country Science Mill is celebrating its grand opening on February 14th. It’s a new science center in Johnson City, Texas housed in a historic feed mill built in 1880 as a steam grist mill and cotton gin. This picture of their WaterColorBot is from a preview day in November. A “Fall in Love with Science” event sounds like a great way to celebrate Valentine’s Day!
We are very pleased to introduce something that we’ve been working on for most of this year: WaterColorBot version 2.0!
The WaterColorBot is our collaboration with Super Awesome Sylvia: A friendly art robot that moves a paint brush to paint your digital artwork onto paper, using a set of watercolor paints.
Version 2.0 brings it to the next level with some greatly improved hardware. First and foremost, the carriage that holds the brush has been completely redesigned:
The carriage on the original WaterColorBot was made from laser-cut plywood, with nylon bushings and two simple delrin strips that formed the vertical flexure translation stage. (You can read more about the original carriage here and here.)
The new carriage consists mainly of two pieces of metal. The center block of anodized aluminum is CNC milled, and houses crossed linear roller bearings. Wrapped around that is a laser-cut and formed aluminum part that mounts the brush-lift motor, cable guide, and the flexure stage.
The new flexure stage is built with two custom flex circuit boards, used in this case as mechanical flexures. Each board consists of a very thin (0.1 mm, 4 mil) Kapton sheet with a thin fiberglass (G10/FR4) stiffener on its center section. With the two ends of each sheet clamped rigidly and the stiffener in the center, each flex circuit is to flex only along two well-defined lines. And with two boards, it forms a neat parallelogram linkage, without the slop that one might encounter in multi-part hinges. The net effect is that this new flexure stage has remarkable stiffness compared to the old design.
That stiffness, combined with the improved performance of the linear ball bearings makes this a more precise WaterColorBot. Not that you could even detect the improvement with a fat brush and watercolor paints, but things are looking quite good even with using ultra-fine point drawing pens, as you can see above.
The second major change is to the system of Spectra cords that the stepper motors control in order to move the carriage. Previously, the cords were guided around 11 plain bearings (stainless steel solid rivets) and 3 ball bearings. We’ve simplified this into an arrangement of just 8 ball bearings— four for each motor. The ball bearing pulleys have also been updated to use wide V-groove bearings that are easy to wrap the cords around.
Which brings us to the third (and last) major change. Thus far, WaterColorBot kits have shipped “some assembly required” — with all the major components built, but the cord lacing left to the end user. As of 2.0, WaterColorBot kits now come fully assembled and tested. That doesn’t make them any less hackable, but it does mean that you can get up and running faster.
Version 2.0 includes the same CNC machined aluminum winches that we introduced back in August. Tiny detail: we’ve carved a subtle indentation into the wood around the winch that makes them a little easier to turn by hand.
The new WaterColorBot kits will begin to ship right after Thanksgiving. And a bonus present for the holiday season: Version 2.0 is priced the same as the previous version, it’s just a whole lot more awesome per dollar.
We’ve just given the WaterColorBot a little bump up to kit version 1.5. The new version now comes with a pair of beautifully machined aluminum winches.
The winches are precision cut on CNC machines and anodized clear. We add a few extra little parts (flat-head rivets to wind the winch around, screws, and a stamped and polished stainless steel “clamp” to hold the string end), and wind them with the same “100 pound” Spectra cord as we did before.
We described the process of making and winding our older laser-cut wooden winches in our blog post about the making of the WaterColorBot, and again in our post about the winch cutting jig. For better or worse, transitioning to the new aluminum means that we’re no longer using our older wooden winches that we described in those blog posts. But in the end, these new winches are a better, more elegant solution.
WaterColorBot kit version 1.5 is now shipping from the Evil Mad Scientist Shop.
Inspired by the global hackerspace movement and (software) hack days, Kids Hack Day is a 1-day event held in various locations around the world, where children and adults come together to “hack” and make new uses of every day items.
This incredibly charming video from the Kids Hack Day kickoff event in Moscow on May 25 shows you what it’s all about. (And, we are tickled to see our own WaterColorBot and EggBot making little appearances as well.)