Our friends at Other Machine Co. have put out a mold making kit for the Othermill and posted an instructable for making snowflake chocolates using the online Snowflake Generator that Paul Kaplan of Inventables ported from our Vector Snowflake Application.
The process involves milling a wax positive for making a silicone mold. The beautiful two-tone chocolates are made by putting white couverture chocolate into the details of the mold, and then filling the rest of the mold with dark.
One more technique we could have used for Operation: CNC Snowflake!
We are very pleased to introduce something that we’ve been working on for most of this year: WaterColorBot version 2.0!
The WaterColorBot is our collaboration with Super Awesome Sylvia: A friendly art robot that moves a paint brush to paint your digital artwork onto paper, using a set of watercolor paints.
Version 2.0 brings it to the next level with some greatly improved hardware. First and foremost, the carriage that holds the brush has been completely redesigned:
The carriage on the original WaterColorBot was made from laser-cut plywood, with nylon bushings and two simple delrin strips that formed the vertical flexure translation stage. (You can read more about the original carriage here and here.)
The new carriage consists mainly of two pieces of metal. The center block of anodized aluminum is CNC milled, and houses crossed linear roller bearings. Wrapped around that is a laser-cut and formed aluminum part that mounts the brush-lift motor, cable guide, and the flexure stage.
The new flexure stage is built with two custom flex circuit boards, used in this case as mechanical flexures. Each board consists of a very thin (0.1 mm, 4 mil) Kapton sheet with a thin fiberglass (G10/FR4) stiffener on its center section. With the two ends of each sheet clamped rigidly and the stiffener in the center, each flex circuit is to flex only along two well-defined lines. And with two boards, it forms a neat parallelogram linkage, without the slop that one might encounter in multi-part hinges. The net effect is that this new flexure stage has remarkable stiffness compared to the old design.
That stiffness, combined with the improved performance of the linear ball bearings makes this a more precise WaterColorBot. Not that you could even detect the improvement with a fat brush and watercolor paints, but things are looking quite good even with using ultra-fine point drawing pens, as you can see above.
The second major change is to the system of Spectra cords that the stepper motors control in order to move the carriage. Previously, the cords were guided around 11 plain bearings (stainless steel solid rivets) and 3 ball bearings. We’ve simplified this into an arrangement of just 8 ball bearings— four for each motor. The ball bearing pulleys have also been updated to use wide V-groove bearings that are easy to wrap the cords around.
Which brings us to the third (and last) major change. Thus far, WaterColorBot kits have shipped “some assembly required” — with all the major components built, but the cord lacing left to the end user. As of 2.0, WaterColorBot kits now come fully assembled and tested. That doesn’t make them any less hackable, but it does mean that you can get up and running faster.
Version 2.0 includes the same CNC machined aluminum winches that we introduced back in August. Tiny detail: we’ve carved a subtle indentation into the wood around the winch that makes them a little easier to turn by hand.
The new WaterColorBot kits will begin to ship right after Thanksgiving. And a bonus present for the holiday season: Version 2.0 is priced the same as the previous version, it’s just a whole lot more awesome per dollar.
When I saw Simone from Othermill running her machine this weekend, I told her about an idea I had for a metal dragonfly hair clip. She quickly grabbed the file from Sam DeRose’s Light-up PCB Pins tutorial. After carving the texture and doing the cutout, the only other tools needed to complete the project were a pair of pliers to bend the wings and some glue to affix it to a clip. It turned out great!
We’ve just released version 2.0 of our Ostrich EggBot kit! This is the giant size EggBot. Like the smaller models, it’s a machine capable of drawing on the surface of all kinds of spherical and egg-shaped objects up to 6.25 inches (15 cm) in diameter, including large ostrich eggs.
This chassis of the new version is CNC machined from melamine-faced MDF, and laser engraved with markings and calibration scales. (The previous version was made of plywood; you can read about it here.) We’ve also updated the graphics, and rolled in a number of subtle improvements based on user suggestions and our own extensive experience with the machine and other members of the EggBot family.
With a relatively large chicken egg chucked into the holders, you can get a better sense of scale. (An ostrich egg is a terrible object to suggest a sense of size!)
The tailstock (the sliding portion of the right hand side) has been slightly redesigned for higher stiffness and better ease of use. The bulk of the stiffness in the directions that we care about (that is, in the directions where the chassis material is not strong) derives from the steel angle brackets, and the new tailstock helps to reinforce that for better overall rigidity.
One of the best things about the new chassis material is that it laser engraves particularly well, giving high-contrast, highly readable adjustment scales on the sides. And that makes it all easier to use in practice. All considered, this has turned out to be quite a nice little upgrade.
The CandyFab 4000, 5000, and 6000 were three early DIY 3D printers that we built in the years 2006 through 2009. They worked by using hot air to selectively melt and fuse granulated media, and were capable of producing large, complex objects out of pure sugar, amongst other things.
CandyFab is no longer an active project — it hasn’t been for a few years. But the time has come to retire it officially and document its history. We have taken some time to write an in-depth article about the history of the CandyFab project, the different CandyFab machines, why and how they were built, what they were capable of, and the lessons that we learned in the process. Have a seat; we have a story to tell.
The CandyFab Project: 3D Printing in Sugar. Big, DIY, and on the cheap. 2006 — 2009.
An EggBot is a compact, easy to use art robot that can draw on small spherical and egg-shaped objects. The EggBot was originally invented by motion control artist Bruce Shapiro in 1990. Since then, EggBots have been used as educational and artistic pieces in museums and workshops. We have been working with Bruce since 2010 to design and manufacture EggBot kits, and our well-known Deluxe EggBot kit is a popular favorite at makerspaces and hackerspaces around the world.
The EggBot Pro is as sturdy as can be: Its major components are all solid aluminum, CNC machined in the USA, and powder coated or anodized. (And isn’t it a beauty?)
The most common mechanical adjustments are faster with twin bicycle-style quick releases, and repositioned thumbscrews for easier access.
The frame also has an open front design that gives much better visibility while running, and greatly improved manual access when setting up.
And, it comes built, tested, and ready to use — no assembly required. Assuming that you’ve installed the software first, you can be up and printing within minutes of opening the box.
We’ve just given the WaterColorBot a little bump up to kit version 1.5. The new version now comes with a pair of beautifully machined aluminum winches.
The winches are precision cut on CNC machines and anodized clear. We add a few extra little parts (flat-head rivets to wind the winch around, screws, and a stamped and polished stainless steel “clamp” to hold the string end), and wind them with the same “100 pound” Spectra cord as we did before.
We described the process of making and winding our older laser-cut wooden winches in our blog post about the making of the WaterColorBot, and again in our post about the winch cutting jig. For better or worse, transitioning to the new aluminum means that we’re no longer using our older wooden winches that we described in those blog posts. But in the end, these new winches are a better, more elegant solution.
WaterColorBot kit version 1.5 is now shipping from the Evil Mad Scientist Shop.